Despatch LCC1-51-3 Bedienungsanleitung

C-195 P/N 156452 REVISION W 12/2007 STACKABLE LCC/LCD OVEN INSTRUCTION MANUAL Model Atmosphere Volts Amps Hz Heater Watts Phase LCC/D1-

1 INTRODUCTION The Stackable LCC/LCD series OVEN offers HEPA filtration for processes where minimization of contamination is essential. The removab

91 LCC1-51N-3 Drawing 163141*01

92 LCC1-51N-3 Drawing 163141*02

93 LCC1-51N-3 Drawing 163141*03

94 LCC1-51N-3 Drawing 163141*04

95 APPENDIX B: Temperature Scale Conversion and Optional MRC5000 Setup Temperature Scale Conversion (C/F) The Protocol Plus controller can be ope

96 Optional MRC5000 Recorder Setup The temperature is retransmitted to the Recorder from the Controller. Set up the Recorder as follows: 1. Mak

2 Features • Despatch Protocol Plus microprocessor-based digital programmable control, with simultaneous digital readout of both setpoint and actu

3 SPECIFICATIONS Model numbers that begin with the designation LL*1-* are without HEPA filter, and have the same physical and power characteristics

4 Capacities Model LCC/D1-16-3 LCC/D1-16N-3 LCC/D1-51-3 LCC/D1-51N-3 Maximum Load (Lbs) 200 200 200 200 Maximum Shelf Load (Lbs) 50 50 25

5 Temperature Model LCC/D1-16 LCC/D1-16N LCC/D1-51 LCC/D1-51N 40°C – 100°C 7 7 5 5 40°C – 200°C 30 30 27 27 40°C – 260°C 45 45 35 35

6 INSTRUCTIONS The INSTRUCTIONS section provides directions on unpacking, installation, operation and maintenance of the Despatch Stackable LCC Ser

7 LCC/LCD/LLC/LLD DOOR LOCK MANUAL OVERIDE Requires ¼” multi-tip driver handle. One tip included per oven. Note recess in end of tip. Separate,

8 Set-up 1. Select the location for installing your oven. Single Oven Placement Place the oven on a bench top or other framework capable of hold

9 WARNING: Never allow drain to be plugged as a hot oven will generate a small amount of steam when the water is first turned on. Steam bu

10 LCC/LCD1-16 & 51-3 WITH WATER COOLING UTILITY CONNECTIONS Nitrogen or Clean Dry Air Inlet. 70 to 80 PSI (4.83 to 5.52 Bar). Used to pu

ii Dear Customer, Thank you for choosing Despatch Industries. We appreciate the opportunity to work with you and to meet your heat processin

11 LCC/LCD1-16N & 51N-3 UTILITY CONNECTIONS Nitrogen or Clean Dry Air Inlet. 70 to 80 PSI (4.83 to 5.52 Bar). Used for Nitrogen/Clean Dry

12 LCC/LCD/LLC/LLD1-16-3 AND LCC/LCD/LLC/LLD1-51-3 EXHAUST (ALL SERIES) Exhaust located on left side of oven, towards the rear. Exhaust Stack Mus

13 STACKABLE LCC-LCD-LLC POWER CONNECTION Ground Buss Panduit to protect line wire between conduit and disconnect switch. Power connection a

14 ½” conduit for customer wiring from rear compartment REAR COMPARTMENT – PANEL REMOVED Slot in Chassis FRONT SWING PAN

15 Equipment nameplate REAR PANEL Conduit slot

16 Wiring NOTE that the oven must be directly hardwired to the disconnect switch on the equipment panel. Please see the picture for the wiring cond

17 NOTE: Repairing the damaged filter unit, particularly the medium, should not be attempted by the user. Any unit so repaired must be retested to

18 • Check the corner joints of the frame for adhesive sealing and tightness. • Check that the gaskets are cemented firmly to the filter frame

19 is used at temperatures above 180°C / 356°F. There will be smoke, possibly a pungent odor, and a light residue on interior surfaces. This is t

20 NOTE: If it is necessary to move the equipment after the burn-off process, considerable care should be used. The binder which gives strength t

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21 OVEN OPERATION Oven The stackable LCC oven is a class 100 clean room oven with HEPA (High Efficiency Particulate Air) filtration. This oven is

22 System Control A Despatch Protocol Plus controller/high-limit device is used to control the unit. This is located on the control panel of the o

23 Upper Portion of Control Panel (optional beacon light installed) Lower Portion of Control Panel Manual Unlock: In the event of power fa

24 HEPA Filters HEPA (High Efficiency Particulate Air) filters are used to limit particulate size in the work chamber to 0.3 microns or less. NO

25 Handling The filter is shipped in the original carton or package that the filter manufacturer uses. This will give good storage and maximum pro

26 Validation Testing Based on the issues discussed in this section, Despatch recommends the following test sequence for pharmaceutical Class 100 o

27 • Water droplets in airstream through filter, free water (RH = 100%), will saturate filter very quickly and may cause burnout or holes in burned

28 HEPA Filter / Magnehelic Pressure Gauge The LCC Series oven is equipped with a Magnehelic pressure gauge which measures the pressure in front of

29 OPERATING Users and operators of this oven must comply with operating procedures and training of operating personnel as required by the Occupati

30 Pre-Startup Checklist • Know the system. Read this manual carefully. Make use of its instructions and explanations. The know how of safe, co

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31 Operating Procedure Starting the Oven 1. Turn the yellow/red DISCONNECT SWITCH to ON. 2. Press the POWER switch to ON. • The DOOR REL

32 • Press the Select key until Profile is displayed (note you can press the Run key at any time to activate Profile Mode). • Press the key to d

33 meter to the desired setting (see table below for suggested values). This program energizes the purge solenoid valve. 7. The second segment is

34 LCC1-16N-3 AND LCC1-51N-3 N2 NEEDLE VALVE Nitrogen MAINTAIN needle valve. Turn Event 3 (Purge) to ON, this is the “Purge” cycle. Adjust nitrog

35 Maintenance Do not attempt any service on this oven before opening the main power disconnect switch. Checklist • Keep equipment clean. Grad

36 CONTROL INSTRUCTIONS The special features of the Protocol PlusTM control include: • PID tuning • Ramp/Soak programming of up to 64 segments •

37 Protocol Plus Faceplate and Wiring Diagram

38 Operating Modes The Protocol Plus control has five modes of operation available: Stopped Mode: All control and relay outputs are off. Stopped M

39 High Limit The control has an integrated high limit function which will disable the heater output when tripped. If the high limit does trip, the

40 Displays The Protocol Plus control has two displays. A dedicated LED upper display shows the oven temperature. A two-line LCD lower display provi

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41 Outputs The Protocol Plus control has seven different outputs available. • Heating output: The control output is a DC voltage open-collector ou

42 Relay (Continued) Use the Relay Card Optional Ay p/n 144562 to add relays to the standard controller. Each relay card contains two relays (maximum

43 INSTRUCTIONS Start-Up These instructions are provided as a quick reference for operating the Protocol Plus control. If the Profile Mode is to be

44 Operation Manual Mode Press the Select key until Manual is displayed (note you can press the Run key at any time to activate Manual Mode). 1.

45 Timer Mode 1. Press the Select key until Timer is displayed (note you can press the Run key at any time to activate Timer Mode). 2. Press the

46 Profile Mode 1. Press the Select key until Profile is displayed. “None” may be displayed if a profile has not been selected or no profiles ente

47 3. On Auto Start page Enable set to No, will deactivate Auto Start Mode. Note that once you activate Auto Start, you can continue to use all op

48 Instructions for Setup Mode Pages Program Page (Defaults on Page 66) Programming of the profiles is provided on the Program Page. Eight profile

49 Menu Item Display Description Ramp Time Seg 1 Pro-1 Seg-1 Ramp Time Ramp time for segment 1 of profile Event 1 Set Value* Pro-1 Seg-1 Ramp E

50 Profile # There are eight profiles available. Segment# Recipe segments 1 through 8 may be programmed, each with its own set of events, ramp a

vi PREFACE This manual is your guide to the Despatch stackable LCC ovens. It is organized to give you the information you need quickly and easi

51 Sample Profile (Blank Program Table on Page 67) Programming Table Profile Number____1______ Profile Name__________ Ramp Soak Events Events

52 Auto Start Page (Optional, Defaults on Page 68) If the optional real time clock has been installed, the Auto Start Page can be configured to au

53 Menu Item Display Description Range Enable Autostart Auto Start Enable Enable (yes) or disable (no) the Autostart function No, Yes Sunday mod

54 PID Page (Defaults on Page 68) The PID Page contains parameters which control the response to the setpoint and process variable input. To acce

55 Control Page (Defaults on Page 69) The Control Page contains various parameters which control miscellaneous functions. To access the Control Pa

56 Communication Page (Optional, Defaults on Page 69) The Communication Page contains parameters for the communications feature. To access the Com

57 Relay Outputs Page (Optional, Defaults on Page 70) The Relay Outputs Page configures the four alarm/event outputs. Each output has a dedicated

58 Test Page (Defaults on Page 71) The Test Page contains parameters which allow manual control of the heat control and optional relay outputs and

59 Zone Calibration Page (Defaults on Page 71) The Zone Calibration Page allows adjustment of the displayed temperature versus the actual temperat

60 As an example, the control is displaying 400°F with the setpoint being 400°F, but the center of the oven chamber is actually 395°F. This can o

vii Revision B (6-01): Various corrections Revision C (11-01): Corrections, addition of schematic drawings Revision D (1-02): Corrections, upd

61 Sensor Calibration Page (Defaults on Page 71) The Sensor Calibration Page has parameters which can change the internal calibration of the tempe

62 displayed. 19. Connect a calibration instrument with a type J thermocouple output to the control sensor input. 20. Connect a voltage measureme

63 Enable Page (Defaults on Page 72) The Enable Page controls access to the other Setup Pages. The setpoint minimum and maximum values, and the se

64 Digital Inputs (optional) The Protocol Plus control can be run by external inputs wired to the control from an external source such as a PLC or

65 Error Messages and Alarms The Alarm Status Hi-limit LED is flashing. This indicates a problem with the thermocouple, or the Hi-limit setpoint h

66 Quick Reference and Default Values Program Page Menu Item Display Default Range Setting Ramp Time Seg 1 Pro-1 Seg-1 Ramp Time 00:00 00m00

67 Programming Table Profile Number__________ Profile Name__________ Ramp Soak Events Events Seg-ment Time 1 2 3 4 Temp-erature Time 1 2 3 4 1

68 Autostart Menu Item Display Default Range Setting Enable Autostart Auto Start Enable No No, Yes Sunday mode Auto Start Sun Mode Off Off, Manu

69 Control Menu Item Display Default Range Setting Cycle Time Control Cycle Time 1 1 to 60 seconds High limit setpoint Control Hi-Lim SP Max Hi

70 Real Time Clock Menu Item Display Default Range Setting Day of the week Clock Day Mon Sun, Mon, Tue, Wed, Thu, Fri, Sat Time of day Clock HH:

viii TABLE OF CONTENTS INTRODUCTION... 1

71 Test Menu Item Display Default Range Setting Heater output Test HeatOut Off On High limit relay Test HiLimOut Off On Relay 1 output Test Rl

72 Enable Page Menu Item Display Default Range Setting Profiles Enable Profile 1-8 Yes Yes or No Autostart Enable Auto Start No Yes or No PID

73 Technical Specifications UL, cUL listed: UL file E136675 CE compliance to: • EMC Directive 89-366/EEC as modified by 93/68/EEC • European Sta

74 APPENDIX A: DRAWINGS The following pages contain electrical drawings for the LCC1-16, LCC1-16N-3, LCC1-51-3 and LCC1-51N-3 ovens.

75 LCC1-16-3 Drawing 150008*01

76 LCC1-16-3 Drawing 150008*02

77 LCC1-16-3 Drawing 150008*03

78 LCC1-16N-3 Drawing 150047*01

79 LCC1-16N-3 Drawing 150047*02

80 LCC1-16N-3 Drawing 150047*03

ix Communication... 42 Optional Software...

81 LCC1-51-3 Drawing 150044*01

82 LCC1-51-3 Drawing 150044*02

83 LCC1-51-3 Drawing 150044*03

84 LCC1-51N-3 Drawing 159135*01

85 LCC1-51N-3 Drawing 159135*02

86 LCC1-51N-3 Drawing 159135*03

87 LCC1-51N-3 Drawing 159135*04

88 LCC1-51-3 Drawing 159159*01

89 LCC1-51-3 Drawing 159159*02

90 LCC1-51-3 Drawing 159159*03